Equipment Function
This equipment is used for wrapping the insulated core wires of electrical wires, power cables, control cables, and optical cables. Wrapping tape (mica tape, cotton paper tape, aluminum foil, polyester film, etc.) is wrapped around the core wires via a rotating turntable. It is primarily used for wrapping the insulated core wires of electrical wires, power cables, control cables, and optical cables. This provides insulation, shielding, and tensile strength, playing a crucial role in communication cables such as network cables, high-speed data cables, and server data transmission cables.
Equipment Type
Taping machines can be categorized by structure into horizontal and vertical types. Based on product iteration, they can be divided into passive tension taping machines, powered pay-off taping machines, and zero-tension taping machines. Passive taping machines and powered pay-off taping machines are currently the mainstream products. Tension-free taping machines offer superior performance, and many manufacturers are currently planning to produce and market them. Based on control method, there are currently bus-based taping machines and pulse-based taping machine
1.Equipment operation difficulties
Unstable turntable speed, large speed fluctuations, uneven lay length, unstable tape tension, and shifted wrapping points resulted in poor cable appearance and performance.
2.Equipment technology difficulties
Ensure the turntable's speed is stable, with minimal fluctuations. Maintain constant tension on the reel to maintain consistent tape tension. Maintain a stable spindle speed to ensure consistent line speed and prevent tape drift. Maintain constant take-up tension to prevent stretching of the finished cable.
Solution Advantages
The turntable speed is stable, with speed fluctuations within 1 rpm from 100-1500 rpm. The tape tension is stable, with tension fluctuations less than 3%. From acceleration to full speed, the wrapping point exhibits virtually no drift. The pitch is stable and error-free. EtherCAT bus control enables high-speed communication and simple wiring. Operation is simple, with one-button start. A comprehensive alarm system includes: tape break alarm, thread break alarm, door open alarm, pallet collision prevention, servo alarm, inverter alarm, and cable limiter.
Field Applications
Solution Advantages
An industry-first, this system uses an external pulse-to-speed conversion mode (P2-00 = 4), enabling the turntable to operate in speed mode.
The turntable speed is stable, with virtually no speed fluctuation below 1400 rpm and a speed fluctuation of ±1 rpm between 1400 and 1500 rpm.
Taping tension is stable, with tension fluctuation less than 3%.
From acceleration to full speed, the wrapping point exhibits virtually no drift.
The pitch is stable.
Operation is simple, with one-button start.
A comprehensive alarm system includes: tape break alarm, wire break alarm, door open alarm, servo alarm, inverter alarm, line speed limit alarm, and wire diameter deviation alarm.
Field Applications
Solution Advantages
High-speed design: 3000-4000 rpm. The turntable and tape feed axis offer stable speeds, with virtually no speed fluctuation below 3500 rpm and a speed fluctuation of ±1 rpm between 3500 and 3850 rpm. Stable tape tension with a tension fluctuation of<3%. EtherCAT bus control provides high-speed communication and simple wiring. Using axis superposition commands, each axis offers high speed tracking from acceleration to full speed, with virtually no drift in the wrapping point. Stable pitch. Simple operation with one-button start. Comprehensive alarm system: tape break alarm, wire break alarm, longitudinal tape break alarm, door open alarm, servo alarm, inverter alarm, line speed limit, and wire diameter deviation alarm.
Field Applications
Address : Room 804, 8F, Building 1, Runzhi R&D Center, No. 5 Runfang Road, Block 70, Xingdong Community, Xin'an Sub-district, Bao'an District, Shenzhen
Tel : 027-87002560
Fax : 86-0755-86267216
Email : info@sineedrive.comCpyright © 2023 Shenzhen Sinee Electric Co.,Ltd. A certain ICP preparation No. 00000000-0
