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SINEE Metal Wire Braiding Machine Solution
Metal Wire Mesh Weaving Machine Introduction

Wire Mesh – Small but Everywhere, Vital in Daily Life

Wire mesh may seem ordinary, yet it plays a vital role across countless applications. From urban infrastructure to household kitchens, from air filtration systems to cutting-edge aerospace technology, wire mesh is truly ubiquitous. In China, around 80% of wire mesh is produced in Anping County, Hengshui City, Hebei Province.


Metal Wire Mesh Weaving Machine – Equipment Features

The metal wire mesh weaving machine is engineered for high-efficiency and precise mesh production. It features a flexible rapier with linear weft insertion, secondary weft clamping, mechanically intermittent automatic warp feeding, automatic mesh winding, treadle harness control, and automatic stop in case of warp or weft breakage.

Key Features:

1.Efficient and High-Quality Weaving: Mechanical warp feeding works in tandem with the rapier servo performing forward and reverse cam motion, producing flat, uniform mesh with excellent load-bearing capacity.

2.Digital Warp Tension Monitoring: The warp yarn is driven by an AC servo motor, and the tension is displayed digitally, allowing intuitive, real-time monitoring for precise control.

This machine ensures stable, high-quality mesh production and is ideal for applications in metal wire mesh and gabion mesh manufacturing.

Metal Wire Mesh Braiding Machine.jpg

Equipment Usage Challenges and Process Difficulties

1. Current Equipment Usage Challenges

Standalone Machines:

End Users:

>Cannot modify lace patterns

>High mechanical maintenance costs

>Low processing efficiency

OEM Customers:

>High mechanical maintenance costs

Proposed Solution:
Full-Servo Metal Wire Mesh Braiding Machine


2. Process Challenges

Standalone Machines:

>High-speed weaving machines operate at 50–60 Hz, with the rapier belt servo performing 110 actions per minute, requiring extremely fast response times.

>The woven mesh must be uniformly distributed.

>The woven mesh should allow adjustable lace patterns.

Process Flow

Process Flow.jpg

SINEE Solutions

Scheme Topology Diagram.jpg

Advantages of the SINEE Solution

1. Easy Debugging

The human-machine interface (HMI) is intelligent and user-friendly, allowing the machine to operate without complex setup.

2. Easy Maintenance
When a fault occurs, the system can accurately locate the problem, enabling maintenance personnel to address it efficiently.

3. Visualization
Real-time display of machine operating status, processing time, and production output.

 

Performance Advantages

Processing Efficiency: 100–110 weaving actions per minute

Positioning Accuracy: ±0.05 mm

On-Site Application

SINEE Metal Wire Braiding Machine Solution Applications.jpg

Address : Room 804, 8F, Building 1, Runzhi R&D Center, No. 5 Runfang Road, Block 70, Xingdong Community, Xin'an Sub-district, Bao'an District, Shenzhen
Tel : 027-87002560
Fax : 86-0755-86267216
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